Manufacturing plan

How the network makes each product, from Thai raw material to a released US bottle: which site does what, the process for each format, where quality is checked, and the roll-out order.

[VERIFY: routes and phase dates to be confirmed with SPM and NSI]

Sites & roles

NewRD — Thailand

  • Sourcing and incoming QC of all raw materials
  • Botanical infusion into tuna oil
  • Bulk ingredient packing and export
  • Stability programme and spec ownership

SPM — Thailand (FDA-registered facility)

  • Softgel encapsulation (rotary die)
  • Gummies
  • Bulk softgel release testing
  • Bulk packing for export

NSI — Oceanside, California

  • Capsule filling and powder blending
  • Bottling, sealing and labelling
  • Identity testing of imported lots
  • US finished-product release (21 CFR 111)

Specialist partners

  • Flour milling [TBD: mill]
  • Canned seafood: registered low-acid canned-food processor [TBD: cannery]
  • Third-party laboratory [TBD: lab name and accreditation]

Product manufacturing routes

Manufacturing route for each Caminia house-brand product
ProductFormatKey inputsMade atPacked & releasedPhase
Turmeric Extract with Tuna OilSoftgel · 60 per bottleCurcuminoids 90% infused in high-DHA tuna oilNewRD (infusion) → SPM (encapsulation)NSIPhase 1
RCHG Workout SupportPowder · 16 oz jar, orangeTuna collagen peptide, multivitamin premix [TBD: premix supplier], flavourNSI (blending)NSIPhase 1
CaminACT® Turmeric Extract with Magnesium Amino ChelateVegetable capsule · [TBD: count]CaminACT® complex, magnesium amino chelateNSI (blending, capsule fill)NSIPhase 2
Lycopene with Tuna OilSoftgel · 60 per bottleLycopene infused in high-DHA tuna oilNewRD (infusion) → SPM (encapsulation)NSIPhase 2
Rosemary Extract with Tuna OilSoftgel · 60 per bottleRosemary extract infused in high-DHA tuna oilNewRD (infusion) → SPM (encapsulation)NSIPhase 2
PalVita Dressing Tuna Oil for PetsLiquid · 8 fl oz pump bottleHigh-DHA tuna oil, turmeric extractNewRD (blending)NSI [VERIFY: liquid filling]Phase 3
Organic Attap FlourFlour · retail pack [TBD: size]Attap palm flourThai mill [TBD: mill]NewRD (export)Phase 3
Blue Lotus Extract with Tuna OilSoftgel · 60 per bottleBlue lotus extract infused in high-DHA tuna oilNewRD (infusion) → SPM (encapsulation)NSIOn hold — regulatory review
Code ZAP Flaked SardineCanned food · 40 gSardine, chilli, spicesLow-acid canned-food processor [TBD: cannery]ProcessorSeparate food programme

Product descriptions on this page are formulation information, not health claims. See ingredient specifications.

Process flows

Infused-oil softgels

NewRD → SPM → NSI

  1. Receive and quarantine raw materials; identity test and CoA review (NewRD QC)
  2. Disperse the botanical extract into tuna oil under nitrogen; homogenise
  3. Test the fill: active assay, peroxide value, homogeneity
  4. Prepare the gelatin shell mass [VERIFY: bovine or fish gelatin]
  5. Encapsulate on a rotary die; tumble and tray-dry at controlled humidity
  6. Inspect and sort; check weight variation and disintegration (USP <2040>)
  7. Release bulk softgels against spec; pack in foil-lined, nitrogen-flushed cartons
  8. Export via NewRD; at NSI run identity test, bottle, seal, label and release

Capsules

NSI

  1. Receive the CaminACT® complex and mineral chelate with CoAs; identity test
  2. Weigh and blend; confirm blend uniformity
  3. Fill vegetable (HPMC) capsules; check fill weight in process
  4. Bottle, induction-seal and label
  5. Run finished-product tests and release under 21 CFR 111

Powders

NSI

  1. Receive collagen peptide (NewRD) and vitamin premix; identity test
  2. Sieve, then blend with flavour and flow agents; confirm blend uniformity
  3. Fill jars with scoop; induction-seal
  4. Label with the fish (tuna) allergen declaration
  5. Run finished-product tests and release

Pet oil & flour

NewRD / NSI / mill

  1. Pet oil: blend turmeric extract into tuna oil under nitrogen; fill pump bottles; label to US pet-food rules and state feed registration [VERIFY]
  2. Flour: mill, sieve and heat-treat attap endosperm; test microbiology; pack and export
  3. Each lot ships with its certificate of analysis

Quality checkpoints

Quality checkpoints from raw material to US release
StageTestsResponsible
Raw-material receiptIdentity, CoA review, heavy metals, oxidation (oils)NewRD QC
Fill mix / blendActive assay, peroxide value, homogeneity or blend uniformityNewRD / NSI
In processFill weight, seal integrity, capsule weight, drying end-pointSPM / NSI
Bulk releaseAssay, disintegration, microbiology, heavy metalsSPM + third-party lab [TBD: lab]
Import & finished releaseIdentity (21 CFR 111.75), label review, retained samplesNSI
StabilityReal-time 25 °C / 60% RH and accelerated 40 °C / 75% RH (ICH Q1A)NewRD

Regulatory checklist

  • Facility registration — SPM and NSI hold FDA food-facility registration; every US shipment carries prior notice.
  • Importer obligations — The US importer of record runs a Foreign Supplier Verification Program (FSVP) for each Thai supplier [VERIFY: importer of record].
  • Dietary supplement cGMP — Finished supplements are manufactured, packed and released under 21 CFR Part 111.
  • New dietary ingredient review — Infused-oil formats and new botanicals are checked for new-dietary-ingredient notification needs before launch [VERIFY: NDI assessment].
  • Allergen labelling — Products containing tuna oil or tuna collagen declare fish (tuna) as a major allergen.
  • Organic claims — The word "organic" and the USDA seal appear on labels only after certification is confirmed.
  • Pet and canned foods — Pet products follow US animal-feed rules; canned seafood is made by a registered low-acid canned-food processor (21 CFR 113 and 123).

Roll-out plan

  1. Qualify & pilot

    • Collect supplier CoAs and lock target specs for each ingredient
    • Pilot lots: Turmeric Extract with Tuna Oil softgels (SPM) and RCHG powder (NSI)
    • Start real-time and accelerated stability
    • Complete label and regulatory review for pilot products
  2. Transfer the core range

    • Move lycopene and rosemary softgels to the same infused-oil route
    • Start the CaminACT® capsule at NSI
    • First commercial import lots released at NSI
    • Publish technical data sheets for all bulk ingredients
  3. Extend & scale

    • Launch the PalVita pet oil and the attap flour export programme
    • Decide on blue lotus after regulatory review
    • Use 12-month stability data to confirm shelf life
    • Offer the infused-oil softgel route to private-label clients

Talk to the right partner

Tell us what you need — we'll route your enquiry to Caminia-USA, NSI or NewRD.